Friday, 12 April 2013

Deflected wide range of seal geometries

A lip seal is a rotary seal incorporating a deflected lip seal geometry. Anti-rotational devices such as flanges and O-rings are often utilized to prevent the seal from rotating with the shaft. Standard and custom sizes are available with a wide selection of PTFE materials. Lip seals are suitable for sealing corrosive and abrasive media. A wide range of geometries and materials are available, depending on specific application requirements. Lip seals are often used on motors and compressors and other components with high speed rotary shafts due to their ability to resist wear even while pressurized.

The most common lip shape is the chamfered or back-beveled design and is available with the V and C Series spring types. This design allows for ease of installation and permits lubrication to nest under the lip and feed through in reciprocating dynamic applications. The result is a microscopic film of lubrication that increases seal and hardware service life. Since the footprint (contact point) of a chamfered lip is a single point, all of the sealing force is concentrated on that point, yielding the highest sustainability and lowest friction.

Applications often involve medias with abrasive particles that can get caught between the seal lip and the mating hardware. This increases wear to both the seal and the mating surface. To prevent particles from accumulating, the scraper lip design is available with all three spring types. The scraper lip contact point is positioned directly over the load point of the spring in each design for maximum scraping action. The scraper lip can be positioned on the ID, OD or both. The scraper lip also stays in place better in a stepped gland where the step is not very large.

The beaded shape contacts the surface in much the same way as an O-ring, and is available with the V and H Series spring types. Similar to the chamfered lip, it is easy to install and helps to lubricate the reciprocating sealing surface. In fact, the beaded lip yields a film of oil that is slightly thicker than that of a chamfered lip, making it advantageous for applications with rapid reciprocating motion. Darcoid Nor-Cal Seal is an excellent supplier of lip seals.

Oring to its unique features, it is widely used in a lot of industries, such as machine tool, boat, automobile, metallurgical machinery, chemical machinery, engineering machinery, building machinery, plastics, agriculture and different instruments. Darcoid Nor-Cal Seal provides O-rings which are highly cost effective, have high production rate sourcing to the highest technologies of perfluoronated elastomers. The uniqueness of products like lip seals and O-rings from the house of Darcoid Nor-Cal Seals makes the product reliable and sustainable.

Friday, 5 April 2013

Orientations and different types in hydraulic seals

            
                    There are plenty of tools and equipments that are required to carry out industrial and manufacturing processes. The hydraulic seals are one such useful tool that can be used for a number of different purposes. There are, in fact, different hydraulic actions, and each of these actions requires the usage of specially designed tools. These seals are designed to assist in transferring power from a hydraulic system to the linear motion by containing the oil for the pressure. If the oil is not controlled, the pressure within the system will pass, and this in turn, will result in the failure of the entire system. In addition to that, these seals can also keep away the dirt from the system, by means of which the entire hydraulic action remains efficient.

Hydraulic seals are products that include types such as rod seals, flange packing and U-cups. They are specifically designed for applications that require high pressure such as those of hydraulic cylinders. It is said to have a wide array of orientations and different types. Before going further into the orientation and types of hydraulic seals, here are some things to consider when purchasing such industrial products. The diameters of the outer shaft, inner seal and housing bore should be specified. Thickness and radial cross section should also be included in the list of considerations. Service limits such as operating speed and pressure, vacuum rating and temperature should be dealt with accordingly. There are various sealing directions for hydraulic seals.


The first on the list is called a rod seal. A rod seal is a type of radial seal that is fit specifically into the housing bore. The sealing lip is found in contact with the shaft. The second type is known as the Piston seal. This is yet another type of radial seal and is a variation of the rod seal. Instead of the sealing lip found in contact with the shaft, the lip goes in contact with the housing bore. It is in the shaft where the seal is pressed accordingly. The other types of sealing orientations are symmetric and axial seals. A symmetric seal, as the concept implies, work symmetrical or equal to the rod and piston seals. The axial seal on the other hand, goes in contact or in axis with the housing component.

There are two categories for these industrial products. These are dynamic and exclusion seals. A dynamic seal is one that is used in order to separate a fluid from possible contaminants. It is utilized in order to put a gap between moving and non-moving surfaces like those found in piston ring applications. When considering dynamic seals, it is important to focus into a variety of dimensions like inside diameters, outside diameters, axial cross section, radial cross section and housing bore.



Exclusion seals are those that are used in order to separate contaminants from machine bearings. They remove any debris from moving shafts. These hydraulic seals can be sub-classified further into V-ring, scrapers and wipers. V-rings are those made out of rubber while wipers are those with lip seals that are flexible. Scrapers are those that contain scraping edges used in the process of removing contaminants from the bearings. Darcoid Nor-Cal Seals is an endeavor that is into manufacture of sealing and other accessories for machinery. Darcoid Nor-Cal Seals is an endeavor that is into manufacture of sealing and other accessories for machinery. 
 

Friday, 22 March 2013

Composite pneumatics seals

Pneumatic seals are a device that restricts the escape of air or the entrance of foreign materials in a pneumatic application such as a cylinder. Pneumatic Seals are designed for low operating pressure. Pneumatic Seals are vital in machinery. Pneumatic Seals may be used for rotary and reciprocating motion. Pneumatic cylinders typically demand higher operating speeds and lower friction pneumatic seals. Common pneumatic seals include rod seals, piston seals, symmetrical seals, V-Rings, wipers, rotary shaft seals, wear rings, static seals, back-up rings, o-rings, buffer rings, u-cups and gaskets. Pneumatic seals can either be single or double acting. Single acting pneumatic seals are used for one axial direction only. Double acting pneumatic seals are used in both directions for a reciprocating motion. Pneumatic seals require minimal lubrication when exposed to air in order to create a tight seal.

Pneumatic seals may also be exposed to high operating speeds at which the pressure is not high. Piston seals, rod seals, flange packings, u-cups, and vee-cups are a few sealing designs that take advantage of pneumatic seals. The difference between pneumatic seals and hydraulic seals is pressure. Pneumatic seals typically have a pressure range of 1 to 150 pound-force per square inch (psi), while hydraulic pressure can reach greater than 10,000 psi. Pneumatic seals can be made of a variety of materials like Polyurethane, Nitrile, Viton, Silicone, EPDM and some types of PTFE. A pneumatic seal's sealing orientation can be internal as with a rod seal, external as with a piston, symmetrical, or axial. With internal pneumatic seals, a housing bore surrounds the seal and the sealing lip touches the shaft. This seal requires very little lubricant. With external piston pneumatic seals, the seal surrounds a shaft and the sealing lip touches the housing bore. This system requires more lubrication. Symmetric pneumatic seals are the same on both sides, and axial pneumatic seals fit axially against the housing. In both cases, however, the seals are used externally and require more lubrication.

Sometimes, composite seals are used as pneumatic seals. Composite seals are seals composed of two or three different materials. Therefore, pneumatic seals are often found in products requiring one seal for many parts. A PTFE ring and an elastomer ring are often used in this situation. NASA uses this technology in their rocket systems. Composite pneumatic seals are also used in the diesel engines for trucks. Rotary applications need only one pneumatic seal. This seal is considered to be single acting because it can seal in one axial direction while the application is moving. On the other hand, a reciprocating application requires two pneumatic seals, or double acting seals. In this case, one seal is needed for each of the directions. Double acting pneumatic seals are more complicated than single acting ones. 
 
Darcoid Nor-Cal Seals is an ace supplier of sealing solutions and accessories. Darcoid supplies a number of seals, wear rings and scrapers / wipers specifically engineered for pneumatic applications, where cylinders and valves are actuated by air. Pneumatic seals operate in dynamic applications, often at high speeds, generally with rotary or reciprocating motions. 

 

Thursday, 14 March 2013

Standard sized fluid power seals

Seals have been used since ancient times and have evolved into a wide variety of shapes and materials. For those who are not familiar with sealing technology, the number of options available can be confusing. Selecting the most suitable product for a given application can be difficult. This engineering section will assist in product selection by explaining the fundamentals of seal design and material technology.

Darcoid Nor-Cal Seal is a leading distributor of fluid power seals. Darcoid Nor-Cal Seal has been providing standard and custom-made fluid power seals for a wide range of applications and industries for a long time as an industrial global leader and has been providing fluid power seals for various applications including Aerospace and Military markets where quality is of utmost importance. A fluid power seal is a two piece design consisted of standard sized rubber square ring energizing a PTFE cap.

Fluid power seals are widely used in heavy duty hydraulic actuators. Darcoid Nor-Cal Seals deliver top quality fluid power seals that are of excellent quality, stability, long lasting, low friction and give protection from extrusion. The applications that use fluid power seals include agriculture hydraulics, mobile hydraulics, machine tools and hydraulic presses. Darcoid is a global leader for diversified products of motion and control technologies and systems. The company provides precision engineered solutions for a wide range of commercial, mobile, industrial and aerospace markets.

When choosing a sealing system, the desired result is ultimately leakage control. Seal design and material improvements have made it possible not only to have seal combinations that provide zero leakage, but also provide extended life in a variety of applications. Aside from the seals themselves, a thorough understanding of system parameters is necessary to obtain the best results. Optimal sealing is best achieved by taking a system's approach to the seal package rather than considering components individually.

Fluid power seals from Darcoid Nor-Cal Seals have been designed specifically to compliment one another to create high performance systems. For instance, pairing a Darcoid's rod seal with a wiper minimizes fluid leakage and maximizes contamination exclusion. The seal element plays a vital role in the hydraulic system. It can prevent the fluid leakage and also can stop the outside air or dust entering into the system. The hydraulic seal elements are the core of the hydraulic equipment. For a hydraulic device to perform better, a good hydraulic seal is necessary, which is the guarantee of the excellent hydraulic device.

Therefore, this device has been widely applied in a lot of sectors, such as industry, agriculture and nation defense. In order to ensure the good performance of the hydraulic transmission device, the hydraulic seal must be compatible with the features of the device. The leakage rate of the hydraulic seal must be very small. With the increase of the hydraulic liquid's pressure, the seal intensity can be improved automatically.

Even though the seal is used in the harsh environment, the leakage rate can not be increased obviously. The seal is often soaked in the fluid and so it easily becomes hard. In order to ensure the long-term sustainability of the seal, the hydraulic seal should be compatible with the liquid. The hydraulic seal must be characterized by features, such as heat, pressure and abrasion resistance and also good elasticity. Technological innovations and valued added services allow us to engineer your success with leading edge material development, experienced design and application engineering, quality and outstanding customer service.

Friday, 8 March 2013

EMI gaskets variations

            
                The primary goal of an EMI shielding gasket is to seal an electronic enclosure to prevent transmission of electromagnetic interference. Improper design of the seal or enclosure mating flanges can result in a failure. Several mechanical design issues must be considered for the proper mating of an EMI gasket with the flanges of an electronic enclosure. Determining the effectiveness of a system overall EMI shielding needs involves understanding the radiated emission spectrum of the equipment, and the specifications the unit must meet. Various EMI shielding gasket types provide different levels of shielding effectiveness across the frequency range of 10 kHz to 20 GHz, such as the Soft-Shield 5000 materials.

Many EMI gasket variations provide a 'best fit' for different operating environmental conditions. Exposure to high and low temperatures, wind and rain, salt spray, solvents used in cleaning and plating, and other conditions severely affect the life of an EMI shielding gasket. EMI gaskets require some amount of compressive force to function properly.As a result of this load, the material will decrease in height (deflect).Many commercial-grade gaskets must deflect 30-40% under low closure forces to properly maintain contact with mating flanges.

Gasket material subjected to compressive forces for an extended time causes 'deflection' to remain when the load is removed. Compression set is an important property in designs where the EMI gasket will be compressed and released regularly while in service in enclosure doors and access panels. EMI shielding gaskets provide conductive pathways that electrically bond system components to a common ground. The gaskets serve as low impedance conductors to ensure the reliability of an enclosure.

The method of installing an EMI shielding gasket can be a major factor in determining shielding costs. Gaskets can be installed using pressure-sensitive adhesives, fasteners, or epoxies, or by press-fitting into grooves. Some gaskets are molded in place on the enclosure flange or on a plastic spacer frame. Be it for various purposes in aerospace, automotive electronics, computers, data communications, general electronics, medical equipment, military, network equipment or telecommunications, Darcoid Nor-Cal Seals provides electromagnetic interference shielding gaskets and seals to more high-tech industries in more places around the world than any other EMI specialist. Darcoid Nor-Cal Seal is a world renowned manufacturer of sealing solutions and a wide range of accessories like die cut gaskets and spliced o-rings, and a distributor for the top manufacturers of seals, gaskets and rubber products.

Darcoid Nor-Cal Seal, an endeavor that specializes in supplying all kinds of sealing solutions, offers a broad range of products in Electro Magnetic Interference shielding applications like EMI shielded gaskets and seals. These products work by containing or excluding electromagnetic energy in RF modules and components, waveguides and structural enclosures.

Darcoid Nor-Cal Seal is into supplying world class EMI shielding Gaskets and Seals, O-Rings, Molded Rubber Parts, EMI/RFI Shielding products like Adhesives, Sealants, Conductive Compounds, Conductive Elastomer Gaskets, Conductive Tapes and laminates, Conductive Grounding Tabs, Metal EMI products, Parker O-Rings & D-Rings, Shielded Windows, Shielded EMI Vents, Thermal Grease & Gap fillers, Wave Guides, Wire Mesh Gaskets and many more.

The Electro Magnetic Interference shielded gaskets and seals come in a wide range with their volume resistance in order to achieve the desired shielding effectiveness. Products are available as non-hardening caulking compounds, silicone or vinyl based sheets as well as conductive adhesives and coatings. Darcoid is an expert in supply chain management and value added distribution services, resulting in high quality seals and good cost value solution for your company.

Thursday, 28 February 2013

Distinct advantage over homogeneous diaphragms


Fabric reinforced diaphragms utilize a layer of an engineered fabric material as part of the diaphragm construction. This layer of fabric give tremendous design flexibility. A very thin-walled diaphragm can withstand high pressures while remaining very flexible and responsive to minor pressure variations. A fabric reinforced diaphragm limits the stroke and provides a frictionless seal. These diaphragms generally cost less, have more tolerance range, and do not require hardened super finishes or lubrication. The function of a diaphragm is the most important factor in its design and manufacture. Simple diaphragms move from one position to another, such as pressure switches and solenoid valves. Diaphragms can be used as shock absorbers as in a dash pot or as dampening devices in pulsating systems. Diaphragms can also be used as barriers between fluids and gases, such as in a pressure drop on the fluid side.


Fabrid reinforced diaphragms are used in pumps, such as automobile fuel pumps, hand pumps, and diaphragm air compressors. In these cases an outside mechanical force is actuating the diaphragm. This functions to displace a volume of media. In the case of a pump the diaphragm creates a low pressure area causing the fluid or gas to move into this area. In all the above cases the function of the diaphragm will generally be the determining factor when considering the type of construction, the material composition, fabric design (weave/knit), and the type of polymer.


Supported diaphragms are produced from a wide variety of fabric, varying strength, weights, and weaves. The fabrics themselves range from natural fibers, such as silk and cotton to the man-made fibers and high strength arimids. The elastomeric coatings can be put on both sides of the fabric in equal thickness or an unbalanced coating. Many applications require elastomeric coatings on only one side such as applications where the pressure differential is in one direction. When knit fabrics are employed, the coating is usually on one side and the same side as the pressure. This allows the fabric to support the coating on both sides for flat diaphragms.


The selection of the fabric substrate, in terms of strength, weight and flex life will greatly depend on the application. Fabric reinforced diaphragms have a distinct advantage over homogeneous diaphragms. Supported diaphragms have less tendency to stretch under pressure conditions. Most importantly, fabric substrate takes all of the stress from the rubber leaving the rubber to work in the least stress conditions.


Darcoid Nor-Cal Seal offers a wide range of elastomer compounds including NBR, EPDM, neoprene, epichlorohydrin, silicone, fluorosilicone and fluorocarbon, as well as polyester, nylon, high temperature nylon and silk fabric reinforcements. Fabric reinforced diaphragm seals are an ideal solution where accurate, consistent response is required for changes in hydraulic or pneumatic pressures, maintaining zero leakage, and offering almost zero friction without the need for lubrication. Darcoid Nor-Cal Seal supplies fabric reinforced diaphragms for usage in applications in many industries including automotive, aerospace, semiconductor, medical, instrumentation and process control industries, they offer an inexpensive solution to design problems.

Thursday, 21 February 2013

The uniqueness of lip seals

              A lip seal is a rotary seal incorporating a deflected lip seal geometry. Anti-rotational devices such as flanges and O-rings are often utilized to prevent the seal from rotating with the shaft. Standard and custom sizes are available with a wide selection of PTFE materials. Lip seals are suitable for sealing corrosive and abrasive media. A wide range of geometries and materials are available, depending on specific application requirements. Lip seals are often used on motors and compressors and other components with high speed rotary shafts due to their ability to resist wear even while pressurized.

The most common lip shape is the chamfered or back-beveled design and is available with the V and C Series spring types. This design allows for ease of installation and permits lubrication to nest under the lip and feed through in reciprocating dynamic applications. The result is a microscopic film of lubrication that increases seal and hardware service life. Since the footprint (contact point) of a chamfered lip is a single point, all of the sealing force is concentrated on that point, yielding the highest sustainability and lowest friction.

Applications often involve medias with abrasive particles that can get caught between the seal lip and the mating hardware. This increases wear to both the seal and the mating surface. To prevent particles from accumulating, the scraper lip design is available with all three spring types. The scraper lip contact point is positioned directly over the load point of the spring in each design for maximum scraping action. The scraper lip can be positioned on the ID, OD or both. The scraper lip also stays in place better in a stepped gland where the step is not very large.

The beaded shape contacts the surface in much the same way as an O rings, and is available with the V and H Series spring types. Similar to the chamfered lip, it is easy to install and helps to lubricate the reciprocating sealing surface. In fact, the beaded lip yields a film of oil that is slightly thicker than that of a chamfered lip, making it advantageous for applications with rapid reciprocating motion. Darcoid Nor-Cal Seal is an excellent supplier of lip seals.

Darcoid Nor-Cal Seal provides sealing solutions which are highly cost effective, have high production rate sourcing to the highest technologies. A single lip seal can play an important role in two directions' seal and is applicable for different seal media such as oil, water, gas, chemical medium and other mixed media. The uniqueness of these lip seals from the house of Darcoid Nor-Cal Seals makes the product reliable and sustainable.

Darcoid Nor-Cal Seal is a leading distributor of hydraulic seals. Darcoid Nor-Cal Seal has been providing standard and custom-made lip seals for a wide range of applications and industries for a long time as an industry leader and has been providing Hydraulic Seals for the Aerospace and Military markets where quality is of utmost importance.